Popular 3D Printing & STEM Education News (June 10th – June 14th)

It’s Friday and you know what that means…it’s time for your weekly 3D Printing and STEM education news roundup! This week in the ever growing world of 3D printing the “big” news is that Amazon has now entered the playing field (please see below for a couple articles related to this business move). In the realm of STEM education, we really found the article Engineering students want jobs at NASA, Google, Boeing, Apple and Microsoft — in that order very intriguing and it gives you real insight into the frame of mind of our engineering students and what really inspires them.

On a side note, we would like to thank everyone that made it out to our second Product Design and Development Seminar on Monday, June 10th in Honolulu at the Manoa Innovation Center! We had a wonderful time sharing information and meeting everyone!

If you would like to share a news article with the 3D Innovations community, please leave it as a comment on this blog post. Thank you!

3D Printing News

STEM Education News

 ________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

Inspiring Students To Think About STEM

“Learning is not a spectator sport.” – D. Blocher

Throughout life we are each inspired by different things…some of us are inspired by a certain professor while others of us are inspired a quest for answers and knowledge…while our inspiration comes from different places, it instills in us a universal drive to succeed. We wanted to reach out to our parents, teachers and educators with this blog post to learn a bit as to how they work to inspire students. How do you light the inspiration spark in students? To take it a bit further, How do you inspire students in STEM fields?

We have come up with some ways in which we have seen students become inspired throughout their educational journey.

  1. Hands-on Activity: We have seen this time and time again, when students are able to actively participate in the classroom we see them become fully engaged with the material. Our educational company, 3D Academy, works with schools and after-school programs to provide interactive education opportunities with 3D CAD, prototyping and 3D printing and each time we actively engage with the students we see their eyes light up because we are using a teaching model that emphasizes trial-and-error rather than lectures.
  2. Field Trips: It is no secret that students love getting out of the classroom and exploring. Whether it is a class field trip or a family trip to the local science museum you see students learning and becoming inspired.
  3. Group Competitions: Robotics competitions are everywhere these days, and what is more powerful than coming together with fellow students to design and build an actual robot? Answer: Nothing. Students become inspired by seeing their work come to life and these kind of competitions often lead students into future STEM careers.
  4. Mentors: Mentoring a student is a very powerful way of helping them see the “cool” side of STEM careers. Having this one-on-one contact with a student allows them to get any questions they have answered and your influence might just be the inspiration they were needing.

Please leave a comment on this blog post with your own ideas about inspiring students, and we will grow the list together!

________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

3D Academy, A Division of 3D Innovations, LLC provides training services specializing in 3D Computer Aided Design (CAD) Technology. 3D Academy promotes Science, Technology, Engineering, and Math (STEM) education programs that integrate 3D Technology into K–12, as well as university classrooms.

The Product Development Process

The 3D Innovations Product Development Process Explained

Concept
The conceptual phase typically begins with developing the basic idea and requirements into a visual object that depicts what the final product could look like. This involves integrating industrial design methods that include various materials, surface finish of the parts, and overall aesthetics.

Design/Prototype
With the requirements fully or partially defined, the conceptual design can be transformed into a virtual design that is not only functional, but manufacturable. Design For Manufacturability (DFM) is a critical part of this design phase. The DFM process will be based on the product type and ultimately, the production manufacturing method(s) that will be used. Once a virtual design is completed using 3D CAD (Computer Aided Design), it must be validated to ensure the proper functionality. Having a tangible item to feel, touch, hold, and test is always recommended and can save on the cost of re-design and re-working of production tooling and molds if errors are not caught before proceeding with the manufacturing phase. With 3D Printing becoming more mainstream and with more materials available for use, this is often times the preferred method for prototyping a design. Other prototyping methods can also be used if required. Prototypes can also be produced to be used as marketing tools to present to investors, potential partners, or for media releases.

Manufacturing
Once the design has been fully validated to ensure that form, fit, and function have been accounted for, the production manufacturing phase can begin. If high volume quantities are required, special molds and tooling are likely needed to efficiently and cost effectively produce final production parts. Low volumes can also be produced using various molding methods, but may not be feasible for quantities less than several hundred parts. Depending on the products functionality, an appropriate manufacturing method will be selected. If the product requires integrating electronics or assembly of other parts, this would be done during the manufacturing phase once all individual components have been produced.

Product
Product packaging and marketing play an important role in getting the product launched and promoted in the marketplace. Specialized packaging can be design and manufactured to fit the product specifications. With a team of Marketing and Graphic Design specialists, promotion/marketing, product packaging, graphic design for collateral and websites can be created to showcase the product capabilities.

________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

What 3D Printing Means for Small Business

3D printing is wowing entrepreneurs and enthusiasts because of its extreme flexibility. It has applications for almost any industry or field” (Yahoo Small Business).

Small businesses have found that 3D printing has not only helped on a per product basis, but overall it has made them much more competitive in the marketplace. Below are four ways in which 3D printing benefits small business:

  1. Prototyping: You can now have a sketch in the morning of a product idea and by the end of the day, you can hold that product prototype in your hands. Yes this IS possible! 3D printing has simplified and streamlined the prototyping process for businesses. When you are able to modify your product design and prototype in a matter of a week or so, sending the final design to the manufacturer just became that much easier.
  2. Personal Customization: 3D printing allows you to personalize renderings and products for each individual consumer. You are able to use different materials, tweak the product design and add additional customized features so that you provide your customer with exactly what they are envisioning. “Imagine people tweeting or sharing their personally customized version of your product that fits them perfectly. A business could easily market the base design for a product, and tout its customizability to consumers everywhere” (Yahoo Small Business).
  3. Manufacturing: Cutting out the “middle man” on short production runs means that your business will be able to get your product to your consumer much faster and at a lower cost. Also, consider this, in the future a business might also be able to offer their product designs to consumers through a purchasing process so that consumers can download the CAD file and print out their own product at home.
  4. Leveling the Playing Field: 3D printing allows small businesses to take on larger corporations in their field because of the quick product turn around times and increased flexibility. “There are a ton of companies, from one- and two-person organizations to sub-100-person organizations, that actually make themselves competitive with the 10,000-pound gorilla in their particular marketplace because of the advantages they get with 3D printing,” says Bruce Bradshaw, marketing director of Objet” (Entrepreneur). Not all large corporations have been quick to adapt 3D printing technology, and thus they have left themselves vulnerable to smaller and much more flexible businesses that are embracing the technology.

The efficiency of 3D printing has transformed business and will continue to have an ever expanding impact as the technology evolves and becomes more mainstream.

If you are interested in learning more about 3D printing and the advantages it can have on your business, contact us at info@3d-innovations.com and would be more than happy to discuss this with you!

Resources

________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

The Product Design & Development Process

Many entrepreneurs are often taken back slightly when they are working on their very first product because of the time and effort involved in product design and development. Below is a summary discussing the design and development phases and what exactly goes on behind the scenes to ensure you launch a successful product.

“Product development is the process of creating a new product to be sold by a business or enterprise to its customers.Design refers to those activities involved in creating the styling, look and feel of the product, deciding on the product’s mechanical architecture, selecting materials and processes, and engineering the various components necessary to make the product work. Development refers collectively to the entire process of identifying a market opportunity, creating a product to appeal to the identified market, and finally, testing, modifying and refining the product until it is ready for production.”

The task of developing a new product is challenging, time-consuming and can be costly. “Great products are not simply designed, but instead they evolve over time through countless hours of research, analysis, design studies, engineering and prototyping efforts, and finally, testing, modifying, and re-testing until the design has been perfected.”

A good new product is the result a methodical development effort with well defined product specifications and project goals. The first stage of product development is concept development. “During this stage, the needs of the target market are identified, competitive products are reviewed, product specifications are defined, a product concept is selected, an economic analysis is done, and the development project is outlined. This stage provides the foundation for the development effort, and if poorly done can undermine the entire effort.”

Once the concept development stage has been completed, you then move on the the system-level design of the product. “System-level design, or the task of designing the architecture of the product, is the subject of this stage. In prior stages, the team was focused on the core product idea, and the prospective design was largely based on overviews rather than in-depth design and engineering. Designers and engineers develop the product architecture in detail, and manufacturing determines which components should be made and which should be purchased, and identifies the necessary suppliers.”

Once the architecture of the product has been established you move into the design detail phase. “Detail design, or design-for-manufacture, is the stage wherein the necessary engineering is done for every component of the product. During this phase, each part is identified and engineered. Tolerances, materials, and finishes are defined, and the design is documented with drawings or computer files. Increasingly, manufacturers and developers are turning to three-dimensional solid modeling using programs such as Pro-Engineer. Three-dimensional computer models form the core of today’s rapid prototyping and rapid manufacturing technologies. Once the database has been developed, prototype components can be rapidly built on computerized machines such as CNC mills, fused deposition modeling devices, or stereo lithography systems.”

When your design details are complete your product is then ready for testing and refinement. During this phase a number of prototypes are built and refined. These prototypes are necessary to determine whether the performance of the product matches the established specifications. “Models and prototypes are necessary because of the limitations of theoretical work and artificial mediums. A product can be designed and put into simulated use on computer, but one doesn’t really know how it will work until the item is built and tested in its intended environment. Prototyping and modeling efforts begin virtually at the inception of the project and continue into production.”

Once your models have been perfected your product is then ready for production! During this time your product is slowly  being assemble. The production is comparably slower because it provides time to work out any final issues with supplier components, fabrication and assembly procedures. Once things get going though, production will ramp-up and you will begin to see the fruit of your labor!

*If you have any question about product design & development, you can contact us at info@3d-innovations.com

Research:

________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

3D Printing Lets Design Creativity Flow

This week we came across an article, Rethinking objects and form are key to 3D printing revolution, and it really got us thinking about all of the possibilities 3D printing brings to the design and engineering table. If you ever find yourself on Pinterest, 3D printing blogs or anywhere that showcases 3D printed objects, once you get past all of the Yoda heads you are bound to see items that we already have, just re-created using a 3D printer (chairs, lamps, knobs, etc.). Though these items are cool to look at, we can’t help but think “Where is the real creativity?” in these products.

In the article (above) Terry Wohlers,  an independent analyst who advises companies on the 3D printing sector, states the following regarding 3D printing: “You are almost unlimited as to the type of geometric complexity…You can do shapes and forms that otherwise would be very expensive to do with traditional manufacturing, or would require many parts that then are later assembled.” These new design and manufacturing possibilities are something that as designers we need to really gravitate towards. Thinking outside of the proverbial box. With all of the creative design tools at our disposal we should be showcasing unique products that stretch the boundaries of imagination.

Certain industries have already harnessed the creativity associated with 3D printing and are using the technology to better the lives of people everywhere. For example, “well over 90 percent of in-the-ear hearing aids are made using 3D printing, and that lets clever software, which can work out exactly how to optimize the acoustic properties of the hearing aid, into the manufacturing process”. When using 3D printing, design can look very organic and very different than what you would normally see.

We challenge our designer and engineering friends out there to begin rethinking objects during the design phase and allow more creativity into the process.

________

3D Innovations is a full service 3D Engineering/Design company – from the  3D Design to a fully functional 3D Prototype & Product.

How 3D CAD Can Benefit Your Next Project

Often times entrepreneurs find 3D CAD to be extremely interesting and “cool” but do not actually grasp the immense benefits of the technology in relation to product development, prototyping and manufacturing.

Below are some of the major benefits to utilizing 3D CAD for your next project:

  1. Concurrent engineering (CE) - Engineering and manufacturing process are enabled simultaneously from shared 3D CAD data.
  2. Higher quality - Due to increased efficiency resulting from the ability to explore a greater number of design iterations during product development.
  3. Lower unit costs - Due to reduced development and prototype expenses.
  4. Rapid prototyping (RP) - 3D CAD models can be used to produce prototypes from  RP technologies.
  5. Identify inefficiencies - 3D CAD develops opportunities for the elimination of inherent inefficiencies in a design.
  6. Increased accuracy of MRP data - 3D CAD data files can be easily linked and managed by MRP software.
  7. Increased design flexibility & customization - 3D CAD offers a more robust set of tools and methods to modify designs.
  8. Increased design data integrity - With a single 3D CAD model supporting all downstream processes, changes are reflected quickly and accurately.

During the planning stages of your next project, consider using 3D CAD technology to streamline your product development and manufacturing life cycles.

________

3D Innovations is a full service 3D Engineering/Design company – from the 3D Design to a fully functional 3D Prototype & Product.

 

What does “design” mean to you?

Design is the search for a magical balance between business and art; art and craft; intuition and reason; concept and detail; playfulness and formality; client and designer; designer and printer; and printer and public.” -Valerie Pettis

Design is incorporated into every product we use every single day of our lives.

When people often think of design the first thing that comes to mind are graphic designers or fashion designers, but when you use design as a verb it reaches a much larger audience; such as “A child designing a rocket ship” or “He is designing airplane” — these people would say that “I’m designing a new solution or answer for something”. These people could be called designers, engineers, entrepreneurs…the list goes on.

What design means to us: As a company that specializes in design, we understand the importance of good design. Yes we are designers, but we also consider ourselves innovators; design to us is innovation. Entrepreneurs often come to us with great product ideas and they communicate them through drawings and words, but having a person that can translate this (into a 3D CAD file for instance) takes a designer that can think outside of the box and innovate. Entrepreneurs are not coming up with ideas for product that are already available, they are coming up with new ideas, and building their vision using digital technology takes a special skill set. We really love this quote by Brenda Laurel, ”A design isn’t finished until somebody is using it“.

In a way we are all designers, we just specializes in different mediums. So tell us, what does design mean to you?

Engineering A Better Future

We recently posted a video to our 3D Innovations Twitter page from AutoDesk “Wouldn’t it be cool if… you could engineer a better world?” and we received a lot of retweets and likes. This got us thinking about the power of the message. Many of the people passing this video along were not necessarily “engineers” but they all had a unified and common bond of wanting to build a better world.

In the video you are intoruced to inventor Saul Griffith  and he asks whether engineers fully realize how big their influence on the world can be. He challenges all engineers, designers and makers to stretch their notions of what is possible, and to tackle environmental challenges with rigor and ingenuity. He encourages us all to treat everything in life as a little engineering problem: to keep moving, thinking, and dreaming up big ideas.

So now we are posing the question to you, How would you engineer a better world? You don’t have to be an engineer to answer this…I am sure there are students and professionals in other fields out there that have some great ideas and we would love to hear them!

Personal Product Customization & 3D Printing

In 2012 we really saw a rise in personal customization…everything from the clothes we wear to the cars we drive. Consumers are driven by customization, it is human nature to want to stand out from the crowd. 2013 will be no different. The increase of interest in 3D printing for both personal customization and business product customization is going to continue to skyrocket this year.

Currently many consumers are familiar with 3D printing, but besides creating some small toys, people don’t understand how this industry can be very useful in their everyday lives. As the industry grows and matures we are going to see this perception shrink because 3D printers will be able to customize items that people never even considered (i.e. the knob on the dishwasher broke and instead of going out and buying a replacement, just print it).

Luckily, businesses are past this narrow perspective and have embraced 3D printing technology and the ability to customize products for consumers. Over the holidays Ford made news by gifting each engineer with a 3D printer. Ford understands the importance of the technology and how it will soon help drive their business. Small businesses and entrepreneurs understand that having a functional product prototype built before sending their design on to manufacturing saves a great deal of time and resources. This type of personal customization is making business much more efficient and consumer friendly.

We must admit that we respect and agree with the conclusion reached at the MIT Smart Customization Seminar in 2012, “Customization will be one of the most important aspects of living and conducting business in the coming decades.”

_______________

3D Innovations is a full service 3D Engineering/Design company – from the 3D Design to a fully functional 3D Prototype & Product. Contact us today to learn more about prototyping and how we can assist your business, info@3d-innovations.com.